Alternating current field measurement (ACFM) is an electromagnetic technique for non-destructive detection and sizing of surface breaking discontinuities. It was derived from the methods used in eddy-current testing and works on all metals, ferrous or non-ferrous. Since it doesn’t require direct electrical contact with the surface it can work through thin coatings such as paint. This practice is intended for use on welds in any metallic material.

The Method

The ACFM probe induces a uniform alternating current in the area under test and detects magnetic field of the resulting current near the surface.

This current is undisturbed if the area is defect free. A crack redirects the current around the ends and faces of the crack. The ACFM instrument measures these disturbances in the field and uses mathematical modelling to estimate crack size. The lateral and vertical components of the magnetic field are analyzed; disturbances indicate a crack is present, and the size and depth of the crack can be calculated.

Capabilities

The method both detects cracks and estimates their size and length. It can inspect any electrically conductive material. Data is recorded electronically for off-site evaluation if necessary and provides a permanent record of indications. Tests can be repeated and compared over time for ongoing monitoring.

The method is non-invasive and can carry out inspection without removing any protective paint coating. With suitable probes, the method can be used on hot surfaces.

Preparations

Non-adherent protection such as insulation must be removed. The system can operate through non-conductive adherent coatings, but there may be a need to remove heavy or loose scale and spatter.